The evolution of the gas mask and its components

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The evolution of the gas mask and its components
Russian army soldiers wearing Zelinsky-Kummant gas masks. Photo: Wikimedia Commons


More than a hundred years ago, the world's first gas mask of a modern design was created in the Russian Empire, including a protective mask and a filter box. Over the next few decades, the original design of such a means of protection was constantly developed and improved. It was improved by refining the main elements, as well as introducing new materials and technologies. In general, the development of the gas mask was carried out in several directions.



Basis of the basics


As you know, the first full-fledged gas mask of a modern appearance was developed by the Russian chemist N.D. Zelinsky and technologist M.I. Kummant in 1915. They found the most successful design and layout of such a means of protection, and also created an effective filter composition available at the level of technology of that time. In 1915-16 The gas mask went into production and entered the imperial army. In addition, documentation for this product was provided to the Entente allies.

The Zelinsky-Kummant gas mask was distinguished by a certain simplicity. He had a thin rubber mask that covered his entire head and fit as tightly as possible to it. The eyes had a pair of holes with glasses of small diameter. At the bottom in front, opposite the nose and mouth, there was a bushing for attaching the filter box.


The first domestic gas mask close-up. Photo: Wikimedia Commons

The box had a tin body and a pair of valves at the ends - for the entry of contaminated air from outside and for the release of purified air into the mask. Inside were granules of activated charcoal obtained from birch or linden. Such a filler provided complete protection against chlorine, and could also absorb other toxic substances for some time.

Being the first of its kind, the Zelinsky-Kummant gas mask had both advantages and disadvantages. Nevertheless, the appearance of this product made it possible to provide their army and allies with means of protection against gases. At the same time, both in our country and abroad, work began to improve the original design, which soon yielded certain results.

Evolution of the mask


The mask of the world's first gas mask was actually a rubber bag of the required shape with the required devices. Subsequently, this element underwent significant improvements and changes. Masks have been improved due to the advent of new materials and production technologies, as well as to improve ergonomics and wearing comfort.


The civilian gas mask GP-5 is one of the most common and well-known models. The valve box is clearly visible on the mask. The filter box is not installed. Photo: Wikimedia Commons

The emergence of new materials made a significant contribution to the development of gas masks. For a long time, these devices were made from different types of rubber to meet the requirements. In recent decades, rubber has begun to give way to various plastics and polymers, which make it possible to obtain the desired performance and ergonomic characteristics while simplifying production.

The shape of the front part was being optimized. Thus, to seal and reduce internal volume, more rigid masks with a tight fit and anatomical shape were created. The most important innovation was the creation of masks of several sizes, selected in accordance with the user's anatomy. As an example, we can recall all the main models of Soviet gas masks, for example, the common civilian GP-5.

In order to save materials and optimize production, the back of the mask was changed. Initially, it was a “bag” connected to the front part. Subsequently, gas masks with a belt system, such as GP-4, etc., were created in our country and abroad. Subsequently, closed masks and products with belts were used in parallel, depending on the intended conditions of use and future users.


Insulating gas mask IP-5. Below the bag is a box for regenerative cartridges; on the right is a breathing bag. Photo: Wikimedia Commons

Currently, when developing masks, much attention is paid to the features of their future use. The gas mask should not interfere with the wearing of a helmet and other protective equipment, communications equipment, etc., the use weapons and performing other tasks.

Additional devices


Zelinsky and Kummant equipped the mask with only a pair of glasses for viewing and a mount for the filter box. Then the design of these devices was improved, and new units for various purposes appeared.

Various modern gas masks are equipped with the so-called. valve box. This is a rigid body device attached to the bottom of the mask. As the name suggests, it has a seat for a filter box with an inlet valve and an outlet valve for exhalation. When using polymer materials, the valve box may be absent - its functions are performed by the corresponding sections of the mask.

Initially, the valve for the filter box was located at the bottom of the mask, and the box itself hung below. As new designs were created and filtering-absorbing materials were searched for, the size and shape of the boxes changed. Smaller devices improved ergonomics, and it became possible to mount them not only from the front, but also from the side. Domestic products of the PGM series or the American M50 have this arrangement, and one or two boxes can be used with installation on the desired side. In addition, boxes that are carried in a bag and have a corrugated hose for connection to a mask have become widespread.


Modern American gas mask M50 with two filter boxes. Photo by US Department of Defense

Gas mask arr. 1915 had glass of a minimum diameter to reduce the cost. In the future, the so-called the spectacle unit received glazing of a larger diameter, which gave better visibility. In recent decades, thanks to the emergence of various plastics and similar materials, masks with a single large panoramic glass have been developed and widely introduced. The nuclear threat of the Cold War led to the advent of removable light filters to protect the eyes from the light flash of an atomic explosion.

An optional but useful innovation is the intercom. It is a membrane in a sealed housing and improves audibility from under the mask. The membrane was used by the Soviet GP-4, American M50, etc. The mask can also be equipped with a thin soft tube with valves, allowing you to drink from a flask without removing the gas mask.

Filtration and absorption


The first Zelinsky-Kummant gas mask filtered the air and absorbed toxic substances using activated charcoal granules. Other options for adsorbents based on available substances and components have also been proposed.


British soldier wearing a GSR gas mask. Photo by UK Ministry of Defense

Already during the First World War, new effective solutions appeared. Thus, the Entente countries began to supplement activated carbon with the so-called. chemical absorbent - a mixture of substances capable of retaining phosgene and other gases. Gas mask designers responded to the emergence of aerosol toxic substances with additional filters that prevent droplets from entering the box. When using a box with a hose, the bag plays the role of an additional filter.

The filter-absorbing boxes of modern gas masks have several degrees of protection. At the inlet there are mechanical filters against large and medium-sized solid particles or droplets, as well as dangerous microorganisms. Inside the box are placed fairly complex mixtures of chemicals and adsorbents capable of retaining and/or binding a variety of toxic substances.

An alternative to air purification is the use of so-called. isolated gas masks. In this case, instead of a filter box, a special system based on a regenerative cartridge is used. The latter contains a chemical composition that decomposes carbon dioxide and releases oxygen. In our army, at different periods, insulating gas masks IP-46 and IP-5 were used.

Evolutionary process


A modern gas mask in its architecture differs little from that developed by N.D. Zelinsky and M.I. Kummanta. However, ideas and principles proposed more than a hundred years ago are now being implemented in other ways, as well as using modern solutions in a variety of areas. Modern materials for masks and boxes are used, the shape and design of these units have changed, more advanced filtering and absorbing compositions have been developed, etc.


Russian fighters in "Ratnik" equipment. PMK-4 gas masks with panoramic glazing, double-sided installation of a filter box and an intercom are used. Photo by the Russian Ministry of Defense

Gas masks have long gone beyond the functions defined by their name, and protect not only from poisonous gases. Modern gas masks, such as the Russian PMK-4/5 from the Ratnik equipment or similar foreign models, cope with a wider range of threats. They protect against poisonous gases and aerosols, radioactive dust, biological agents, etc.

Due to its lightweight and improved design, the gas mask is comfortable to wear and does not interfere with the use of other equipment and protective equipment. It also does not cause inconvenience when using weapons, operating equipment and solving combat or other tasks in general. The advantages over earlier models are obvious.

Thus, over the last century, Russian/Soviet and foreign developers of gas masks have used the latest achievements of various industries and sciences, and based on them they have created new designs of protective equipment. The process of gas mask development, which began during the First World War, continues successfully and regularly produces new results. Thanks to this, military personnel, employees of special and emergency services, as well as civilian specialists have every chance of not being harmed by dangerous agents of various kinds.
28 comments
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  1. +9
    29 September 2023 04: 20
    I hope that it will not come to the mass use of gas masks, and if it does, then our gas masks will not be like our connection...
    By the way, a beard and a gas mask are not very friendly.
    1. +5
      29 September 2023 04: 46
      What's with the beard!? Shave it off and it will grow back. But if you are wearing glasses, without which you can’t see a damn thing, then this is a big ambush.
      1. 0
        29 September 2023 07: 00
        Quote: U-58
        But if you are wearing glasses, without which you can’t see a damn thing, then this is a big ambush.

        Glasses are a problem, but there is a solution - pince-nez! laughing Just kidding, he's a bespectacled guy himself.
        But if you get puzzled in advance and don’t care about aesthetics, then you can get away with it - ugly, semi-children’s frames rule.
        Or so:
        https://www.youtube.com/watch?v=LDEs-n87bc4
    2. +3
      29 September 2023 07: 01
      By the way, a beard and a gas mask are not very friendly.
      Here on the forum there was caustic criticism of some commanders who, in modern conditions of the Northern Military District, find fault with their subordinates and demand a clean face, not allowing them to grow beards. Maybe there is some common sense in this? Still, the army is not a partisan detachment. I remember how we were bullied in training with wake-up and drop-out drills until the sheets became wet. Then, too, many people couldn’t wrap their heads around why this was necessary, as well as drill training for future submariners.
    3. +4
      29 September 2023 12: 49
      The only good thing about a beard is sub-zero temperatures. Otherwise, there are continuous disadvantages - starting with hair care and ending with hand grip. About the fit of the mask... It’s clear.
      1. +1
        29 September 2023 14: 08
        You are talking about extremes, when a beard is like Leo Tolstoy or Semyon Pegov, who did not take off his baseball cap, even in the Kremlin at a meeting with Putin. And if you have centimeter-long stubble, then no care is required. Therefore, many people shave it once every two to three weeks when going to the rear to rest.
    4. +1
      10 November 2023 19: 27
      The material is weak and in some ways incorrect. In industry, an insulating gas mask has cylinders behind the back, and a person breathes air from them, which is important if there is no oxygen around, for example: for firefighters, repair work in sewers, mines, rescue work, repairing tanks from the inside. Such gas masks were invented in the 19th century, for example by Ruhmkorff, as a breathing device during rescue work in mines.
      The absorption “mine self-rescuer” places high demands on the presence of conscience among the owners and management of mines, which is currently unlikely.
      The last type of gas masks is hose masks. In a place with clean air there is a blower, which blows air through a hose into the mask of a worker who, for example, is repairing a tank or going down a well. This option is lighter in weight - there is no cylinder behind your back, but there is a risk of getting caught in the hose, but the flow of air constantly coming out of the hose prevents the windows from fogging and cools the face of the person working, which is very important so as not to faint.
      Quote: Vladimir_2U
      before the mass use of gas masks

      It is good to.
      As for the beard, it makes it even more difficult to save the life of the wounded, since the mask from the oxygen cylinder for resuscitation also does not fit the face.
  2. +2
    29 September 2023 05: 30
    An interesting topic, but I would like a continuation, and in more detail with the real evolution, otherwise it will be very short :(
    1. -1
      29 September 2023 07: 10
      It has always raised doubts about the ability of coal gas masks to save from poisoning by modern chemical agents, even if all sorts of additives were added to coal. It’s just that when you inhale directly through the filter, the poison does not have time to chemically react and decompose completely. And in half an hour you are ready... That is why, on our submarines, when loading rockets with heptyl, insulating gas masks were used; coal did not save in the event of a fuel leak.
      1. +3
        29 September 2023 08: 19
        the poison does not have time to react chemically and decompose completely
        Activated carbon does not chemically decompose anything, it only adsorbs, nothing more. It's enough for a while.
        1. +1
          30 September 2023 08: 35
          Aviator_ (Sergey), thanks for the hint or correction with adsorption. But this fact did not make me feel any better. It turns out that all the poison remains in the filter cartridge and does not disappear from it anywhere, but accumulates. And then the cartridge should have some kind of limited service life depending on the time of exposure to the agent. Who and how resolves such issues in the army? We had individual gas masks in conscript service, which were “inherited” to new conscripts and served for decades until the mask or hose broke. It is clear that, apart from the chloropicrin in the tent, they were not exposed to chemical agents and served until worn out. What does military science say when a cartridge actually absorbs a bunch of poison? How to track this or after the first incident everything is written off and replaced?
          1. 0
            10 November 2023 19: 39
            Quote: Saburov_Alexander53
            then the cartridge must have some limited service life depending on the time of exposure to the agent. Who and how decides such

            I only know about half masks and 3M masks. Their boxes have color stripe markings indicating which type of substances contain which. From polar solvents, from non-polar ones, from acids, chlorine, ammonia, carbon dioxide. The labeling says how many hours you can stay in the vapor of a harmful substance with this box. As soon as the stink gets inside, change it. But with OM, this would obviously be a bad idea; there are probably some tables on what concentration to change when. BUT! If the box was unpacked, it started counting down its expiration date, which varies from a day to a couple of weeks for different boxes (if I’m not confused). Only the dust prefilter does not have an expiration date. Some carpenters clean it by blowing air through the window, but I cannot advise doing so.
      2. +5
        29 September 2023 15: 21
        No chemical reactions occur in a filter gas mask; it works through adsorption - the absorption of vapors and gases by the surface of a solid body.



        The PRV-BE gas mask (gas mask of the missile forces) is an individual means of protecting the respiratory system, face and eyes of personnel working with rocket fuel components (amyl and heptyl), and also serves to protect against toxic substances, radioactive dust and bacterial aerosols.
        The gas mask consists of a front part, a connecting tube, a KRV-BE filter-absorbing box and a bag for storing and carrying the gas mask.
        1. +1
          30 September 2023 08: 45
          Dekabrist (Victor), thanks for the hint, but I don’t know who or what to believe anymore. Here is a quote from the Internet:
          How does a gas mask work?
          It cleans the inhaled air of toxic impurities while the person breathes the surrounding air. Cleaning occurs due to mechanical filtration or a chemical reaction in the filter. Toxic substances react with the filter components and are eliminated from the inhaled air. Protection occurs only from a certain type of toxic substance. The service life of the filter depends on the degree of air pollution.

          And the question is the same - who and how determines the service life of the filter?
  3. +4
    29 September 2023 06: 15
    Indeed, from a piece of gauze with crushed coal (first test) to a modern, comfortable gas mask. I'm more familiar with this one

    which I had to deal with at school and subsequently in the army. A helmet-mask, a corrugated tube, a box of filters and, of course, a gas mask bag. Oh, how inconvenient it was to shoot in this gas mask. I had to move the mask to one side in order to see the sight properly. Today's gas mask is really convenient and practical.
    1. 0
      29 September 2023 07: 21

      And he was close to me! I didn’t know anything else! With what “interest” I later looked at an American gas mask with large “glasses”, with 2 replaceable cheek filter “rounds” and a “valve” where you could insert a tube to drink the same... cocoa or broth!
    2. +2
      29 September 2023 08: 22
      Indeed, from a piece of gauze with crushed coal
      Activated carbon is not crushed carbon. It is made microporous so that the absorption capacity is high, so to speak, nanotechnology a hundred years ago. Moreover, this “nanotechnology” works, not to be confused with the current one.
    3. +2
      29 September 2023 08: 51
      I also ran with this. And he sat in the tent with a smoke bomb. The weak point is the corrugated hose, which can be broken by a shrapnel, bullet, etc. They can get caught on something. Therefore, modern ones, with a side-mounted filter, are safer and more convenient. Although we won't talk about convenience, it's still better without it.
    4. 0
      29 September 2023 20: 18
      The gas mask uses the so-called stone charcoal, which has the largest absorbing surface (a product made from apricot shells)
  4. +3
    29 September 2023 07: 34
    There are gas masks for a family at home, God knows what could happen and what to do, it’s better to be prepared for at least something.
    1. +2
      29 September 2023 08: 24
      There are gas masks for a family at home, God knows what could happen and what to do, it’s better to be prepared for at least something.
      Likewise. To avoid anything. If the ammonia compressor plant crashes and a cloud hits the city, it will be too late to get a gas mask.
  5. +3
    29 September 2023 09: 42
    An ideal closed-cycle breathing apparatus. Protects against EVERYTHING, including biological contamination and the possibility of breathing under water/ground. Everything else is a kind of compromise to counteract certain types of chemical agents.
  6. The comment was deleted.
  7. +1
    29 September 2023 11: 16
    Where did they get rubber for rubber in the Russian Empire? Rubber is not grown on our territory, and imported rubber is terribly expensive. But at that time they had not yet learned how to make artificial rubber.
    1. 0
      29 September 2023 17: 22
      Where did they get rubber for rubber in the Russian Empire?
      Supplied from Brazil, where there are a terrible number of wild monkeys, Don Pedro,.
  8. +2
    29 September 2023 15: 48
    An unforgettable 5 km in a gas mask with half a bucket of sand in a duffel bag. Punishment from the chief of staff to my platoon for a joint. I ran with them because it was my fault. I barely remember how I got there. But from then on, the authority of the bespectacled “jacket” in the platoon became clearly felt.
  9. 0
    30 September 2023 00: 10
    Every day at work I wear a 3m half mask. It’s terribly annoying, but you can’t do without it. Excellent protection against acid fumes, etc.
  10. 0
    30 September 2023 22: 21
    Yes, I remember it happened, we ran cross-country in gas masks
  11. 0
    30 September 2023 23: 35
    and we had a stud farm nearby, so in the warehouse there I saw a whole bunch of gas masks for horses, I had never seen anything like this before, and the author didn’t write about them