Military Review

Chronicles thermal imaging. Part of 2

The key problem of individual thermal imagers in the composition of the instrument-sighting complex are stringent requirements for mass and dimensions. Place the cooling system of the matrix with liquid nitrogen is impossible, so you have to look for new engineering solutions. But why bother to build the most complicated and expensive thermal imager, if you already have excellent infrared night vision devices for individual shooting? weapons? The matter is in masking the enemy, smoke, precipitation and light interference, all of which dramatically reduce the efficiency of night vision devices, even with third-generation electronic-optical converters. The product of the Novosibirsk TschB “Tochpribor” under the symbol 1PN116 is specifically designed to work in such conditions and is an old-school representative of devices for detecting infrared radiation of objects on the battlefield.

1PN116 installed on PCM

The 1PN116 thermal sight sees with its sharp-sighted vision everything the size of a person and that it is hotter than the natural background on 1200 meters ahead. The device has a significant mass (3,3 kg), and therefore put it mainly on the SVD, machine guns "Pecheneg" and "Kord". An uncooled microbolometer is used as a “retina”, the matrix of which has 320x240 pixels. We will understand more in the tricks of uncooled thermal imaging.

[Center]Military solid-state microbolometer

This is the third generation technology, which has fundamental differences from the previous ones by the absence of a complex and not always reliable optical-mechanical scanning system. In this generation, thermal imagers are based on Focal Plate Area (FPA) solid-state matrix receivers installed directly behind the plane of the lens. The “chemistry” of thermal vision in such gadgets, in the overwhelming majority of cases, is based on resistive layers of vanadium oxide VOx or amorphous silicon α-Si. But there are exceptions in which photodetectors or “hearts” of thermal imagers are based on PbSe, pyroelectric arrays of photodetectors, or matrices based on CdHgTe compounds equipped with thermoelectric cooling. Interestingly, such cooling is often not used for its intended purpose, but only provides thermal stability under varying environmental conditions. Microbolometers from the VOx or α-Si series register changes in electrical resistance under the influence of temperature, which is one of the basic principles of operation of a thermal imager. In each such solid-state sensor, there is a signal preprocessing chip that converts resistance into an output voltage and compensates for background radiation. An important requirement of a microbolometer is work in a vacuum and “heat-transparent” germanium optics, which seriously complicates the work of both designers and production workers. And the sensor itself must have a reliable substrate with inclusions of germanium or gallium arsenide. To understand all the details of the microbolometer's work, it should be noted that fluctuations in the crystal temperature on 0,1 K lead to a tiny change in resistance on 0,03%, which must be tracked. Amorphous silicon, with all other things being equal, has some advantages over vanadium oxides - the uniformity of the crystal lattice and high sensitivity. This makes the image more contrast to the user and less susceptible to noise, compared with similar technology on VOx. Each pixel of a microbolometer is unique in its own way - it has its own, slightly different from its fellows, gain and offset factors that affect the final image. By increasing the number of pixels, reducing the pitch between them (up to 9-12 microns) and miniaturizing them, the designers are trying, including reducing the noise level in the image. “Bad” or defective pixels are a serious problem in the manufacture of microbolometers, forcing engineers to develop software mechanisms for leveling white or black dots on the screen and flickering particles. Usually this is organized by means of interpolation, that is, the outgoing signal from the "broken" pixel is replaced with the derivative of the value of the neighbors. The most important parameter of the matrix is ​​the value of NETD (Noise Equivalent Temperature Difference) or the temperature at which the microbolometer differs from the noise signal. Of course, the sensor should work quickly, so the next parameter is the time constant or the speed with which the imager responds to temperature changes. The fill factor or fill factor is a characteristic of the matrix that reflects the level of the microbolometer's sensitivity to sensitive elements; the larger it is, the better the image the operator sees. Hi-tech matrices can boast 90-% matrix filling with the number of pixels reaching 1 million. The user can observe the battlefield in two versions - a monochrome and color palette.

The developments of American scientists regarding the use of graphene as an infrared sensor look promising. This 2D material is not being tried anywhere, and now it is the turn of the thermal imaging technology. Given that 70-80% of the cost of an uncooled thermal imager is a microbolometer and germanium optics, the idea of ​​creating graphene thermoelectric sensors is very tempting. According to the Americans, a single layer of relatively inexpensive graphene on a silicon nitride substrate is enough and the prototype already acquires the ability to distinguish a person at room temperature.

Both abroad and in Russia, great attention is paid to developments related to the athermalization of optical systems of thermal imagers, that is, resistance to changes in ambient temperatures. The lenses are used from chalcogenide materials - GeAsSe and GaSbSe, in which the refractive indices of the rays depend little on temperature. The company LPT and Murata Manufacturing have developed a method for obtaining such lenses by hot pressing followed by diamond turning of aspherical and hybrid lenses. In Russia, one of the few manufacturers of athermal lenses is OAO NPO GIPO - State Institute of Applied Optics, which is part of the holding company Shvabe. Oxygen-free glass, zinc and germanium selenides are used as lens material, and the body is made of high-strength aluminum alloy, which ultimately guarantees no distortion in the range from -400С to + 500С.

Thermal imaging sight "Shahin" from the Central Research Institute "Cyclone"

In Russia, besides the mentioned 1PN116 from the FSUE “TsKB Tochpribor” (or “Shvabe-Devices”), the much lighter thermal sight “Shahin” (TsNII Tsiklon OJSC) was adopted, named for “vigilance” in honor of the predatory falcon species , featuring the French Ulisse matrix with 160x120 pixels (or 640x480) and the range of recognition of the growth figure in 400-500 meters. In recent generations, the imported microbolometer has been replaced with a domestic model.

PT3 thermal sight stored in a case

Next on the list: the PT3 thermal imaging sight from Novosibirsk's “Shvabe - defense and defense” with matrix resolution in 640X480 elements, weight in 0,69 kg and, which became the “gold standard”, the detection range of the growth figure in 1200 m. The pixel pitch of this sight is not outstanding indicator and is 25 μm, which forms a modest final image resolution. By the way, the holding organized the production of a hunting sight based on military development under the code PTZ-02. Another representative of the national design school is the Alpha TIGR thermal imaging sight from the Shvabe Photo Instrument division, which appears to be a monopolist, with a microbolometer receiver in the 7-14 μm range with a resolution of 384X288 pixels. In "TIGRE" the operator works with a monochromatic OLED microdisplay on 800x600 pixels, of which 768x576 are reserved for displaying a thermal image. An important difference from the earliest examples of Russian thermal sights is the increased duration of work by 30 minutes - now you can fight 4,5 hours in the IR range. Its modification "Alpha-PT-5" has a rare PbSe photoelectric receiver with electrical thermal stabilization. The universal PT-1 sight from NPO “NPZ” can be combined with many samples of small arms due to a special attachment and memory, in which ballistics and target grids are programmed for a wide range of weapons. Squeezing the eye muscle of the eyecup of the sight turns on the microdisplay, and unclenching turns off - this is the energy saving system implemented in the PT-1. American microbolometers are installed on a thermal imaging device for aiming and observing the Granit-E from MNPK Spectr. The equipment with “wide-polar” vision is represented by a company with a long name NF IFP SB RAS “KTP PM” under the symbol TB-4-50 and has a field of view 18 degrees on 13,6 degrees.

Chronicles thermal imaging. Part of 2

Thermal Sight TB-4-100

By the way, the company offers a range of three types of thermal imaging sights, TB-4, TB-4-50 and TB-4-100, equipped with a modern microprocessor for image processing based on the HPRSC (High Computing) architecture. A separate direction are the new Mowgli-2М thermal imaging sights under the symbol 1PN97М installed on the family of Strela-2М, Strela-3, Igla-1, Igla, Igla-S and newest types of MANPADS. Verba. Develop and collect sights on the St. Petersburg LOMO and they differ, of course, the huge detection range in 6000 m. TV / S-02 sights from BELOMO from neighboring countries can be an alternative to Mowgli for heavy rifles, rocket launchers and, actually, MANPADS. With a mass of no more than 2 kg, the Belarusian sight demonstrates an impressive detection range of a person in 2000 meters, and recognition in 1300 meters.

In this part of the Thermal Imaging Chronicles, we talked about some domestic thermal imaging individual sights and their counterparts from neighboring countries. Foreign analogues are ahead tank thermal imagers, as well as individual monitoring and intelligence devices.
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  1. Vard
    Vard 26 March 2018 06: 42
    This is good for a completely frightened purpose ... My wife bought a ski suit for ... well, very expensive ... a modern model ... we decided to check on the thermal imager ... you can only see the face and hands ...
    1. Ingvar 72
      Ingvar 72 26 March 2018 07: 59
      Quote: Vard
      decided to check on the thermal imager ... only the face and hands are visible ...

      Check after a run - more will be seen. wink
  2. Vadim237
    Vadim237 26 March 2018 09: 18
    "Oxygen glass, zinc and germanium selenides act as the lens material, and the body is made of high-strength aluminum alloy, which ultimately guarantees the absence of distortion in the range from -400С to + 500С." This is seen for observation from the fire.
    1. Zefr
      Zefr 28 March 2018 10: 37
      When you are too lazy to check the sign "degree", which when copied is reset to the symbol "zero"
  3. san4es
    san4es 26 March 2018 09: 36
    Light thermal imaging sight "Shahin"

    hi • The principle of operation of the electronics module is interesting: having received an image in the form of an electronic signal from a photodetector, it improves it and, using various algorithms, processes the image over the entire frame in real time. You can also invert and scale the image, display it on the display of the sight and throw it via USB to the PC.
    • The electronic module also has a ballistic calculator built into the scope. It is necessary for the automatic input of amendments to the sighting mark, adjusting the indicators of weather conditions, range to the target, the type of weapon or cartridge used. soldier

    feb. 2012 year
  4. BAI
    BAI 26 March 2018 09: 46
    The product of the Novosibirsk Central Design Bureau "Tochpribor" under the index 1PN116

    In my opinion, the author is at risk. Both the manufacturer and the products were classified (if I’m not mistaken, at least when I came across them - 12 years ago). Disclosure by someone does not remove the stamp and does not save from liability for disclosure. It would be better to do a review on dual-use products (NELK, Transcript, etc.). Thank God, the author did not mention the main manufacturer-developer of military means.
    In general, if we talk about technical means for an infantryman - thermal imaging glasses have existed for at least 10 years.
    1. Arakius
      Arakius 26 March 2018 17: 28
      If the device used imported components from a potential enemy, then from whom was this (far from the most advanced) development actually classified?
      1. Aviator_
        Aviator_ 26 March 2018 23: 08
        It’s useless to look for logic in decisions regarding the adoption of the secrecy stamp. Recently, for the anniversary, I wrote the history of one scientific unit, so its structure has been secret since 1962, until I submitted a memorandum of declassification. Only after the decision of the commission was I able to cite this old document.
  5. glavnykarapuz
    glavnykarapuz 26 March 2018 11: 27
    QUOTE: "" .... lack of distortion in the range from -400С up to + 500Sot "."from - 400 C " ??? Even the "rays of cold" certainly withstands. Yeah fool
    Journalists, such journalists ... School physics course can not remember, but still climb technical articles to write.
    And comments about the "secrecy" are absurd - there is also the owner of the old "Schwabe" from the Soviet era. The new owner (or the privatizer) for a long time sp..dzhil / borrowed all the standing development. Go and beckoned to the best developers.
    1. Evgeny Fedorov
      26 March 2018 12: 12
      Is it not clear that a technical error has crept into the text? That's right: in the range from -40 C to + 50 C. Just when transferring text from the editor, the index zero has moved to the "real" zero, increasing the temperature by an order of magnitude. I hope readers will apologize for the marriage)
  6. shinobi
    shinobi 26 March 2018 11: 28
    Everything is fine, but check the material. And it’s not solid like -400 / + 500. The maximum possible minus in nature, absolute zero or -237С °. And with +500 people without a special suit, it’s not only impossible to shoot accurately, but to live . Well and so on trifles.
    1. Glaz8000
      Glaz8000 26 March 2018 11: 33
      Quote: shinobi
      absolute zero or -237С °.

      Presumably -273 ")
  7. Glaz8000
    Glaz8000 26 March 2018 11: 31
    Who in Russia produces matrices for thermal imagers? I came across data only on various foreign manufacturers.
  8. konstantin68
    konstantin68 26 March 2018 12: 05
    It is interesting to mount the "Shahin" on the machine in the title photo. To clean the AK, you need to remove the sight with a bar.
    1. Cananecat
      Cananecat 27 March 2018 11: 38
      I understand that the sight is removed both from the bar and along with the bar. Yes, and they clean their weapons when there is time for this, and not during the battle.
  9. Operator
    Operator 27 March 2018 20: 20
    It’s somehow strange: there is so much effort and money to make a blind-looking thermal imager (the resolution of the microbolometer matrix is ​​very small), and the infantry needs a much cheaper and lighter device in the near infrared range, using standard binoculars / sights optics and having HDTV resolution.

    Pushing thermal imagers into the infantry is very much like budgeting.
  10. prosto_rgb
    prosto_rgb 31 March 2018 21: 48
    Thank you!
    Very interesting interesting series of articles !!!