Lack of traction: problems facing domestic tank engine manufacturing

The pipe dream of domestic tank building: the A-85-3A diesel engine
1500 horsepower
One of the undeniable advantages of the Soviet tank-building school was its competitive environment. By the late 80s, there were three heavy combat vehicles: from Nizhny Tagil (the T-72 series), from Omsk (the T-80 series), and from Kharkov (the T-64). All Tanks To varying degrees, they were comparable to world-class standards and, relatively speaking, interchangeable on the battlefield. Their main difference was the powerplant. Putting aside other aspects, dispersing resources across three very different engines led to nothing good.
Neither the Soviet Union nor Russia were able to concentrate resources on developing a tank engine with a long service life, such as the V-2 model of 1939. The domestic military-industrial complex still uses the cylinder block of this well-deserved diesel engine to build modern tank engines. To be fair, engineers have significantly improved the performance of the pre-war diesel engine. The most modern version, the V-92S2F, has increased its power by 2,26 times compared to its predecessor, and its torque by half, while its specific fuel consumption has even decreased. There's no guarantee that the latest reincarnation of the T-34 and KV-1 engines won't celebrate its centenary on the production line.
Even less inspiring stories Other Soviet-era tank engines—the 6TD and GTD-1200—were similar. After the collapse of the Soviet Union, Kharkiv engine builders remained abroad and were never able to perfect the unique 6-cylinder diesel engine with counter-rotating pistons. With the proper attention and modernization efforts, this engine promised a great future. It could have become the successor to the V-2, just as the gas turbine GTD-1250, found in the newest Russian T-80BVM, failed to do so.

Kaluga Engine JSC is producing the GTD-1250 for the first time in many, many years.
None of the above is a revelation, and regular readers of "Military Review" have encountered similar materials time and again. Why is it time to once again recall the problems of tank engine production in Russia? There are two reasons. First, the enemy is expanding its military-industrial complex. I'm talking about NATO. An example is the Eurosatory 2026 exhibition in Paris, which demonstrated European interest in new tanks. As well as in modern powertrains. One such example is the Liebherr D9612, producing 1800 hp. This is a 12-cylinder V-shaped diesel engine with a displacement of 29,4 liters, designed for the advanced MBT Vision 2032 tank. Liebherr didn't design the engine from scratch; it is a military version of a civilian heavy-duty diesel engine used in construction equipment. Many foreign companies are now looking to cash in on defense contracts, and Swiss Liebherr is no exception.


Liebherr D9612
The D9612 competes directly with established European brands, primarily the German MTU-883 (Motoren- und Turbinen-Union Friedrichshafen), which produces 1630 hp in the Ka-501 variant. This engine powers the Merkava Mk.4 and the export Leclerc. The Leopard 2 currently uses the less advanced MB 873 Ka-501. But that's not all. In the coming years (if not months), the MTU 10V199, a 10-cylinder tank diesel, will appear on the horizon. It is more compact than all its predecessors and is part of a hybrid powertrain, with a combined output of up to 1900 hp. The 10-cylinder diesel engine's own "mechanical" output is approximately 1500 hp. The engine is expected to be installed in the Leopard 2 and the prospective European MGCS (Main Ground Combat System).


MTU MB-873 Ka-501
Given the will and resources, this is entirely possible – 6- and 8-cylinder diesel engine modules are already used in light European armored vehicles. The MTU 10V199 is largely unified with its smaller variants. A 12-cylinder 12V199 variant is also planned, but its platforms appear too heavy, even for a tank. Incidentally, the modularity of a V-shaped tank engine is not a German innovation. It's a traditional practice in civilian and military engine design – the B-2 series was designed from the start to be modular. For example, half of a tank engine, the six-cylinder V-shaped B-6, appeared in the 50s and was installed in the PT-76 tank and BTR-50P.
It's time to act
The second reason to seriously consider the prospects of tank engine manufacturing is the experience of the special operation. Despite the fact that heavy combat vehicles, to put it mildly, do not fully perform their functions, the importance of their evolution cannot be denied. Some things are simply impossible without increasing the power of the power plant. Take, for example, barbecue grills, without which any assault on Ukrainian positions would be a tragedy. Good homemade protection, capable of withstanding up to 40-50 FPV hits,drones, weighing 7-10 tons. Tankers on the front line claim that only gas-turbine T-80 tanks can handle the increased load more or less. Only they have a small power reserve. The other combat vehicles—the T-72B3 and T-90M—are noticeably slower.

Unless something fundamentally new is invented in armored vehicle protection in the near future, the next-generation vehicles will become significantly heavier. They will require several additional tons to thicken the armor on all sides and to provide some kind of anti-drone grill. For now, this is precisely the future. For Russian vehicles, it is uncertain. The potential for modernizing the V-2 design has already been exhausted – further increases in power are associated with a critical reduction in the service life and reliability of the diesel engine.
The Armata platform and the T-14 tank immediately come to mind. However, this vehicle is not in active service, not even in the minimum quantities required for combat use. Nor is there a production version of the new tank's powerplant—the X-shaped A-85-3A with 1500 hp. Interestingly, the first prototypes of a tank diesel engine appeared back in the 70s, but the design was never fully finalized. This raises the question: will it ever be possible to get the unit operational? So far, all that is known is that the Chelyabinsk developers have been experiencing persistent problems with the engine.
The X-shaped design has many advantages, but also many technological challenges. For example, in such a densely packed cylinder-piston group, it's difficult to ensure cooling of the inner cylinders—they are squeezed on all sides by hot neighbors. And the crankshaft design of such a diesel engine is comparable in complexity to space technology. Today, mastering the production of an X-shaped, high-performance tank engine can be compared to the drama of mastering the 5TDF engine in the 60s. Soviet engineers spent several years perfecting it, under the conditions of serial production and military use, which exposed all the defects and shortcomings of the unit. The A-85-3A has neither.

A-85-3A
Little is heard about "Product 39," the name behind the promising GTD-1500. The name suggests the engine's power: 1500 hp. News The project's development was announced almost two years ago, but nothing concrete has been released about the engine since then. There are several challenges. The T-80BVM transmission isn't ideally suited for such a powerful engine (even if it retains its current dimensions). Current final drives can handle up to 1250 hp without critically reducing their service life. Kaluga Engine is developing a 1500 hp engine with a short-term boost to 1800 hp. Such a powerful engine could simply destroy the tank's transmission. And the second question is: does PAO Kadvi still have the personnel capable of such complex and responsible work? The plant hasn't designed tank gas turbine engines for decades, let alone produced them.
It must be said that there wasn't much positivity. But there's hope that the mere recognition of the problem is already half the battle. Or at least a quarter. All that remains is to wait for the ideas voiced to find a response from those in power.
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