Why did the arquebusier hold a burning cord in his hand?

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Why did the arquebusier hold a burning cord in his hand?


When they say that a firearm weapon turned the war upside down, the fact of the shot itself is usually remembered. In fact, three independent engineering companies were behind it stories — and none of them worked alone. The intricate mechanics of the lock, the physics of the impact of a heavy lead bullet, and the colossal logistics of gunpowder. The 16th-century arquebus worked because all three lines matured simultaneously. The rest is in order.



Matchlock, or how to light gunpowder with one finger


Imagine a 16th-century soldier with an arquebus at the ready. A rifle in one hand, a burning fuse between the fingers of the other, which must not be extinguished, must not be dropped, must not be brought near the powder flask on his belt. Nearby is a wagon train with kegs of gunpowder. One misplaced spark, and a dozen of his closest comrades become news for chroniclers.

The main engineering problem of the early gun sounds almost comical: how to reliably apply fire to the gunpowder without removing your hands from the butt. The answer—the matchlock, in English. matchlockA small mechanism that replaced the assistant with the burning rod.

The heart of the design is an S-shaped lever, known as a serpentine. The upper end clamps a slowly smoldering fuse, while the lower end is connected to the trigger. When the shooter pulls the trigger, the lever rotates and drops the smoldering end of the fuse into a small metal cup on the side of the barrel. This cup is the flashover pan, about the size of a thimble.

A pinch of priming powder—a particularly fine powder, specially ground for ignition—is added to it beforehand. The smoldering fuse ignites the priming powder, which bursts into flame, and the flame breaks through a narrow touchdown hole in the barrel and ignites the main charge. The gases expand, pushing the bullet out. A spring returns the lever upward, and the lock is ready for the next shot. That's it.

The fuse itself is a separate engineering object. It was woven from flax or hemp, soaked in a saltpeter solution, and dried. A good fuse burns at about a centimeter per minute, evenly and without an open flame. The shooter wraps the fuse around his gun or belt and watches throughout the battle to ensure the flame doesn't go out.


Five Reasons to Hate Your Own Castle


By today's standards, such a design is a set of problems.

Firstly, the wick has to be kept burning all the time, even between shots. Near powder flasks, charges, and open kegs. A single spark is enough to kill several men in a tight formation, and if there's a supply train with ready-made charges nearby, the consequences increase exponentially.

Secondly, the wick gets wet and goes out. Rain, strong wind, a careless move—and the arquebusier is left holding a heavy, expensive club. Infantry, soaked by the downpour, becomes a useless mass in a field battle. It's no wonder that at Crespi (1544) and Moncontour (1569), sudden rains disrupted the firing plans of entire corps.

Thirdly, the smoldering end glows in the dark. An ambush and night attack with a matchlock weapon is, at best, a compromise: a line of shooters is visible from afar by orange dots, and the enemy gets a ready-made target.

Fourth, the delay in firing. There is a noticeable amount of time that passes from the moment the trigger is pulled until the bullet is fired – English-speaking instructors call it lock timeWith a matchlock, this ranges from half a second to a second, and even longer in bad weather. For a moving target, this means a lead, like a duck hunter. If the shooter is moving, the chance of missing increases.

Fifth, service. Black powder deposits clog the lock grooves, stick to the pan, and coke the touch hole. Cleaning is necessary after each shot, otherwise the next shot might not fire.

Blaise de Montluc, the future Marshal of France, who witnessed the Gunpowder Revolution from the inside and himself took an arquebus bullet to the face during the siege of Rabastin in 1570, wrote wistfully in his "Commentaries" that it would have been better if this unfortunate weapon had never been invented: it, he said, robs war of all its valor, allowing a scoundrel and a coward to kill the bravest knight from behind a bush. A veteran's lament, but essentially true: the castle, with all its shortcomings, still outweighed everything that came before.


A medieval illustration depicting the use of an early firearm, the arquebus.

A kilojoule versus two millimeters of steel


Despite all this fuss, the arquebus could do what neither the bow nor the crossbow could: reliably pierce steel cuirass. This is where physics comes in.

The kinetic energy of a flying object is calculated simply: half the mass multiplied by the square of the velocity. An arquebus bullet weighing 17–25 grams, flying at 300–400 meters per second, carries between 800 and 1300 joules. A heavy musket, which appeared in the mid-16th century, with a 40–50 gram bullet, could carry up to 2500–3500 joules—essentially a separate weapon. For reference: a modern .308 caliber rifle bullet Winchester — about 3500 J. That is, the arquebus is three to four times weaker in energy than a modern rifle, but for the 16th century this is an unattainable value.

The English longbow, the very same one that inflicted heavy losses on the French knights at Agincourt in 1415, fired an arrow weighing 60–90 grams at a speed of approximately 50–60 m/s. The arrow's energy—approximately 80–150 J, according to reconstructions from guns recovered from the Mary Rose—was ten times less than that of an arquebus bullet. A heavy steel crossbow delivered 100–200 J, with the most powerful examples delivering up to 400 J, but its rate of fire was dismal: one shot every half-minute to a minute with a slingshot or goat's foot.

Now, what happens at the other end of the trajectory? A 16th-century knight's cuirass is a sheet of steel (often hardened) 1,5–3 mm thick, up to 4 mm in reinforced "bulletproof" breastplates from the end of the century. The tensile strength of such steel is 200–400 MPa.

When a bullet strikes armor, its energy is concentrated over an area of ​​several square millimeters. The pressure at the point of contact reaches several thousand megapascals, many times exceeding the material's tensile strength. The steel is locally fractured. A crater forms, with some metal flying outward and some being pressed inward. If the energy is sufficient, the bullet continues on: through the plate, through the underarmor, through the person.

According to experimental data from Williams and his followers, the arquebus reliably penetrated thin cuirass (1,5–2 mm) at ranges of 30–50 meters, and light cavalry armor at ranges of up to 100 meters. Reinforced breastplates, 3–4 mm thick, were increasingly resistant to bullets, especially beyond 50 meters—which is why, by the end of the century, test shots at cuirasses right in the workshop became fashionable: the gunsmith would fire at the breastplate, and the resulting dent would serve as a guarantee stamp.proof mark). But even without through penetration the weapon worked.

Ambroise Paré, court surgeon to four French kings and a man who operated on crowned heads and common musketeers on the same table, described it best. During the Italian campaign of 1536–1537, the young Paré, finding himself without the traditional boiling oil used to cauterize gunshot wounds, made do with an ointment of egg yolk, rose oil, and turpentine. By morning, it turned out that the wounded he hadn't cauterized were sleeping peacefully, while those whom his colleagues had doused with oil according to the canon were writhing in fever. Thus, the age of gunpowder revolutionized surgery.

Pare left behind detailed descriptions of the wounds that puzzled every army doctor for centuries. The cuirass is intact, there's no hole, but underneath it are broken ribs, crushed muscles, and torn blood vessels. In English, this is called crush injury — a closed compression injury, a crushing blow: a blow of such force deforms the armor and transfers energy through the steel to the body. A hit to the chest often meant death, even if the cuirass held. For knightly culture, this was a death sentence: armor ceased to be a guarantee.


Three German mercenaries are armed with arquebuses. The soldier on the right has a powder flask hanging from his neck.

One battle eats up a ton of gunpowder


Mechanics and physics are only half the story. The other half is where to get the gunpowder.

By the end of the 16th century, the composition of black powder had become established: approximately 75% saltpeter, 15% charcoal, and 10% sulfur. In earlier periods, the proportions varied considerably, and gunpowder from different workshops varied significantly in strength. Saltpeter (potassium nitrate) is an oxidizer, a source of oxygen for combustion. Charcoal is the fuel. Sulfur lowers the ignition temperature and binds the components. The proportions are precisely maintained; otherwise, the powder is either too sluggish or too harsh, causing barrels to burst.

In 1540, Italian metallurgist Vannoccio Biringuccio's "Pyrotechnics" was published in Venice—the first printed textbook on gunpowder making and metallurgy. It described in detail how gunpowder mills were constructed, what kind of coal to use (alder or willow), and how to distinguish good saltpeter from a cheap counterfeit by taste and color. The book was read throughout Europe, and for the next half-century, gunpowder makers from Naples to Antwerp used its recipes.

The problem is that saltpeter is found sparingly in nature. It was scraped from the walls of damp cellars, stables, and barns, where animal nitrogen slowly converts to nitrates. In France, a separate profession existed for this purpose—saltpeter distillers (French: saltpeter distillers). salpêtriers). Officials with royal warrants had the right to enter any citizen's cellar without permission, dig up the earthen floor, extract the saltpeter soil, and carry it away. Compensation was almost nonexistent. Citizens hated the saltpeter miners with a passion, wrote petitions, and complained to Parliament—but the king replied that without gunpowder there was no kingdom, and therefore no cellar. In the 17th century, the system was only tightened.

Saltpeter plantations, where the soil was deliberately layered with manure and urine and the harvest was expected to last for several years, were also an invention of the 16th and 17th centuries. Coal was simpler: it was obtained from wood fired in a closed pit. Sulfur was mined in volcanic areas or extracted from ores.

The finished mixture still had to be converted into gunpowder. Simply mixing the ingredients isn't enough: the fine dust separates when shaken, and what ends up in the barrel isn't gunpowder, but rather saltpeter and coal. Therefore, the mixture was moistened, pressed into cakes, dried, and crushed into grains of the required size. In Russian tradition, this process is called granulationLarge grains burn slowly, small grains burn quickly, therefore, for hand weapons and for artillery made different varieties.

Gunpowder should be stored dry and away from fire. Damp gunpowder loses its potency: saltpeter is hygroscopic and attracts moisture.

Now, the simple arithmetic of combat. An arquebusier fires one shot per minute and expends 5-10 grams of gunpowder per shot. Let's assume a thousand shooters and a two-hour battle. Even at a moderate rate of fire, the total consumption is 600-1200 kilograms. About a ton of gunpowder for a single battle of average intensity. To produce it, you need approximately 750 kg of saltpeter, 150 kg of coal, and 100 kg of sulfur. And all this is prepared in advance.


Mercenary arquebusiers and their supporting spearmen prepare for the Battle of Pavia in 1525.

Why gunpowder reshaped the state


Only a centralized power with money and officials could maintain such a chain. And countries aspiring to great power status built a gunpowder chain of command one after another.

The Venetian Republic maintained its manufacturing operations in the very heart of the city—the Arsenal, on its enclosed islands. By the end of the 16th century, the Arsenal produced gunpowder, cast cannons, and launched galleys in a single industrial complex, employing up to two thousand permanent workers. It was, in effect, Europe's first state-owned military manufactory.

The Spanish kings established state-owned gunpowder mills and warehouses that served the army and produced gunpowder of better quality than private workshops. France placed saltpeter itself under state control, through saltpeter distillers and a network of royal gunpowder mills. England, which always had a shortage of its own saltpeter, solved the problem radically by the 17th century: the East India Company organized the industrial procurement of Indian saltpeter from Bihar, and Indian supplies remained a strategic raw material for the crown until the end of the 18th century [Frey. The Indian Saltpetre Trade[In one generation, Gustav II Adolf's Sweden built its own gunpowder and copper industries, which became one of the material pillars of the "Swedish military revolution" of the 1620s and 1630s.

Transporting gunpowder was a separate headache. The kegs were transported on carts under military escort: the loss of a supply train meant that the army temporarily ceased to be an army. Each infantryman received a ration of gunpowder according to the norms of the Spanish tercios of the second half of the 16th century, a rifleman was entitled to about a pound or two of gunpowder per month; for a regiment of a thousand riflemen, this meant half a ton per month—an amount comparable to the monthly pay of several dozen soldiers [Parker. The Army of Flanders and the Spanish Road[1972]. Of course, gunpowder wasn't the only thing that determined the ceiling of armies—mercenary wages, forage, provisions, and allied bribes also hung on it. But it was gunpowder logistics that for the first time required a permanent state infrastructure in peacetime—and that was its main innovation.


Technology that dictates tactics


The arquebus's engineering limitations weren't confined to the gunsmith's workshop. They took to the field and rewrote the rules of combat.

The rate of fire of one or two shots per minute made continuous shooting from one rank impossible - and from this grew all the European linear tactics of the next two centuries, from the Spanish tercio to the Dutch reforms of Maurice of Orange with his countermarch — a formation in which the rank that has fired retreats to reload, and the next rank takes its place. The unreliability of the breech in the rain and the high rate of misfires required constant pikemen to cover the riflemen. And the insatiable appetite for gunpowder forced armies to dance around the supply trains: they couldn't move far from the depot, maneuver for long periods, and fighting in enemy territory in winter was difficult. The strategic mobility of European armies in the 16th century was determined not by horsepower, but by the schedule of barrel deliveries.

Three invisible pillars, not one castle


Remove any of the three lines and the revolution will not happen.

Without a lock, you get a firecracker, dangerous to use. Without the necessary energy, a bullet is a noisy toy bouncing off a cuirass. Without logistics, it's an expensive piece in a king's arsenal, but not an army's weapon. The 16th-century arquebus worked because mechanics, physics, and logistics had matured simultaneously by then. And de Montluc was right about one thing: the era in which bushes mattered more than coats of arms has never ended.

To be continued, next part - Arquebus in the Russian army
29 comments
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  1. +5
    April 27 2026 06: 46
    A medieval illustration depicting the use of an early firearm, the arquebus.
    This is not a medieval illustration. It is an illustration from the New Age. The Middle Ages ended in 1500.
    1. +7
      April 27 2026 07: 22
      This illustration is from the book "The Heroic Life of Sir Theuerdanck" (translated into Russian as "The Heroic Life of Sir Theuerdanck"), published in 1517, with illustrations by Melchior Pfinzing. It has subsequently been reprinted many times.
    2. BAI
      +4
      April 27 2026 10: 24
      1.
      The Middle Ages ended in 1500.

      17 years against the backdrop of centuries is less than the statistical error.
      2. There are different estimates of the end of the Middle Ages: some believe that it was the fall of Constantinople (1453), some - the beginning of the Reformation (1517), some - even simpler: there is no clear boundary, the 15th-16th centuries, the era of the Great Geographical Discoveries
      1. 0
        April 27 2026 17: 08
        Quote: BAI
        1.
        The Middle Ages ended in 1500.

        17 years against the backdrop of centuries is less than the statistical error.
        2. There are different estimates of the end of the Middle Ages: some believe that it was the fall of Constantinople (1453), some - the beginning of the Reformation (1517), some - even simpler: there is no clear boundary, the 15th-16th centuries, the era of the Great Geographical Discoveries

        In military matters, some believe the Middle Ages ended with the Battle of Pavia. It's important to note that the Terrible Age ended at different times for different regions.
        1. +1
          April 28 2026 08: 19
          In some places it still hasn't ended. And, alas, in some places slavery still exists.
    3. 0
      April 27 2026 12: 58
      Some claim that it was in 1492 (Columbus’ voyage), others give a different date.
      1. 0
        April 27 2026 16: 30
        Quote: Illanatol
        Some claim that it was in 1492 (Columbus’ voyage), others give a different date.

        The question that remains is which ones are greater in percentage terms, right?
        1. +1
          April 28 2026 07: 47
          The majority isn't always right. During the Middle Ages, many believed the Earth was the center of the universe, and only a few dissenters later argued otherwise.

          The idea that 1492 marked the beginning of a new era seems entirely justified to me. It was the discovery of the New World that set in motion a chain of events that radically changed the situation in Europe and the world as a whole.
          It wasn't gunpowder and firearms that ended chivalry—that's just a myth. And it wasn't gunpowder that reshaped everything in Europe. It was precisely the access of a previously rather impoverished Europe to the resources of the New World that allowed it to transition to a new socioeconomic order, create a new type of armed force (against which knights had already lost their advantage) on a fundamentally different basis and recruitment principles, and strengthen trends toward the centralization of power and the formation of nation-states.
          1. 0
            April 28 2026 07: 57
            Quote: Illanatol
            The majority isn't always right. During the Middle Ages, many believed the Earth was the center of the universe, and only a few dissenters later argued otherwise.

            Today, the difference between that majority and today's is striking. Although there are always more fools and ignoramuses!
            1. +1
              April 28 2026 08: 01
              It depends. In some ways, the difference isn't all that significant.
              Village backyards have been replaced by social media. The technological foundation has changed radically, but the information content is far weaker. The same old gossip and empty talk.
              1. 0
                April 28 2026 08: 02
                Quote: Illanatol
                The same gossip and empty talk.

                This is the form. The content has become "closer to the body"...
                1. +1
                  April 28 2026 08: 18
                  What content can gossip possibly have? Why do people discuss the lives of pop stars, not their neighbors down the street? And what content can there be in the idle chatter of the bourgeoisie? What significance does the empty chatter of the average person, of all those "waistcoats of piqués," even have?
                  - Daladier is the boss, you can't put your finger in his mouth...
                  - Trump is a big shot, don't mess with him...
                  There's no difference at all. The average person hasn't changed much since the first Crusades.
                  1. 0
                    April 28 2026 08: 19
                    Quote: Illanatol
                    The ordinary people have changed little since the first Crusades.

                    Yes! But it's not just Trump they're talking about.
                    1. +1
                      April 28 2026 08: 43
                      And what fundamental difference does this make? It's still just empty talk, a discussion of something the average person has no influence over.
                      Because the modern average citizen in the most democratic country has as little political say as a serf or a colonus at the dawn of your beloved Middle Ages. Formally, rights have increased, but the real elite now has far more practical power to do whatever it wants with the "common people."
                      The Epstein case showed how little has changed since the days of medieval lords with their "right of the first night"...
                      1. 0
                        April 28 2026 08: 46
                        Quote: Illanatol
                        Because the modern man in the street in the most democratic country decides as little in political terms as a serf or a colon at the dawn of your beloved Middle Ages

                        Exactly...
                      2. 0
                        April 28 2026 08: 47
                        Quote: Illanatol
                        Formally, there are more rights, but the real elite now has much more practical opportunities to do whatever they want with the "common people."

                        It is truth too!
          2. 0
            April 28 2026 07: 58
            Quote: Illanatol
            Namely, the access of a previously rather poor Europe to the resources of the New World, which allowed it to move to a new socio-economic order, create armed forces of a new type (against which the knights had already lost their advantages) on a fundamentally different basis and principles of recruitment, and strengthen trends towards the centralization of power and the formation of nation states.

            Yes!
          3. 0
            April 28 2026 15: 07
            It wasn't gunpowder and firearms that ended chivalry—that's just a myth. And it wasn't gunpowder that reshaped everything in Europe. It was precisely the access of a previously rather impoverished Europe to the resources of the New World that allowed it to transition to a new socioeconomic order, create a new type of armed force (against which knights had already lost their advantage) on a fundamentally different basis and recruitment principles, and strengthen trends toward the centralization of power and the formation of nation-states.
            It depends on what we're talking about. In all such discussions, the term "chivalry" always needs to be very specifically defined.
            If we are talking about the knight as a socio-political phenomenon, then yes, he was destroyed by the development of capitalism in the nerds of feudalism.
            If we consider knighthood in a narrow military sense—as a heavily armed horseman, tactically oriented toward direct physical combat using a ramming spear—it was gunpowder that negated its effectiveness on the battlefield, at least as a primary means of combat.
            However, this required a significant improvement in the tactics of using gunpowder weapons on the battlefield. Specifically:
            1) dense formations of large masses of infantry;
            2) continuous massive volleys with continuous caracole of ranks of musketeers;
            3) protection by the same dense lines of pikemen.
            The development of field artillery was no less important:
            1) lightening of guns, which allowed
            2) active maneuvering with cannon fire according to the situation, in particular
            3) widespread use of flanking fire with grapeshot against advancing cavalry.
            The spear knight has become ineffective due to the very high cost of training, equipment and replacement, as well as low discipline/controllability
  2. +4
    April 27 2026 08: 39
    So that the knights don't make a fuss,
    There are arquebusiers.....
  3. +1
    April 27 2026 08: 42
    There is a noticeable amount of time that passes between pulling the trigger and the bullet being fired—English-speaking instructors call it lock time.

    Dead moment of the shot.
  4. +6
    April 27 2026 08: 42
    An arquebusier fires 1-2 shots per minute.

    Did you really mean to write a shot in 2 minutes? wink
    This isn't a combat rate of fire, but a technical one. No one would fire at such a rate except in exceptional cases, because gunpowder is smoky. Therefore, the bandoliers of the time rarely held more than six rounds. Therefore, the further calculation that a thousand shooters would fire 120 shots in two hours and burn through one and a half tons of gunpowder is pure fantasy. request
    1. +2
      April 28 2026 15: 15
      Did you really mean to write a 2-minute shot? Wink
      This isn't a combat rate of fire, but a technical rate. No one would fire at such a rate except in exceptional cases, as gunpowder is smoky. Therefore, the bandoliers of the time rarely held more than six rounds.
      More likely, a well-trained musketeer could fire the first two or three shots at a rate of two rounds per minute. But after that, even the technical rate of fire dropped, not to mention the situationally necessary rate.
      Otherwise, you are completely right.
  5. +2
    April 27 2026 08: 44
    For those interested in the topic, I recommend reading:
    J. Kelly "Gunpowder, from alchemy to artillery. The story of the substance that changed the world."
    Markevich, "Small Arms of the World".
  6. +1
    April 27 2026 09: 25
    There is a very interesting book by Griner (the one who invented the "Griner" lock, well-known to all hunters) "The Gun" - there is a lot of interesting information on the topic...
  7. +3
    April 27 2026 10: 51
    Yes, a matchlock is something compared to a manual matchlock! But the author is forgetting a few things. For example, the spring-loaded serpentine didn't appear right away... at first, it was just a serpentine! The "pinnacle" of matchlock is the lever-and-balance lock... but I think the author will describe it when talking about musket-type arquebuses! It's worth mentioning that wicks weren't the only things used in serpentines of that time! Smoldering tinder was also used in needlelocks! And gunpowder wasn't grained right away! Because... Since the powder pulp was quite annoying for "consumers", they first came up with the idea of ​​"boiling" the gunpowder in wine and water... obtaining gunpowder in lumps, "cakes" ... For bombards and mortars, such gunpowder was still suitable, but for arquebuses, the "lumpy" gunpowder was ground before battle in mobile "powder mills"! By the way, smoky (nitrate-carbon-sulfur) gunpowder was not only "black"; but also "brown", "red", "chocolate", "white" ... but this was later!
    P.S. I would be happy to comment more, but I am in the mountains... the Internet is "ending"!
  8. +3
    April 27 2026 14: 44
    The technology for producing saltpeter was news to me. feel
    In this sense, I took a new look at the word "goldsmith" - could this be where this nickname for a seemingly despised profession comes from?
  9. +5
    April 27 2026 15: 55
    Incidentally, the wearable smoldering fuse did not sink into oblivion, but was "inherited" by the grenadiers - for lighting the fuse or ignition tube of a hand grenade.
    At the officer's command, the grenadiers would shift from close formation to loose formation, sling their fusils over their shoulders, open their grenadier pouches, and draw grenades filled with gunpowder with their right hands. Next came the order: "Bite with your teeth and close the tube with your finger!" The grenadiers would bite the top of the tube, which carried the fire to the gunpowder charge in the grenade. At the command: "Blow, make a fuse!" the soldiers would use their left hands to remove the smoldering fuse from the copper tube on their slings, blow off the soot, and then grasp the fuse, already burning brightly and vigorously, in their left hands. "Step back with your right foot!" the officer would command, and the soldiers would assume a position suitable for throwing the grenade. "Light and throw!" would be the final command. The grenadiers would use the fuse to light the tube and throw the grenade.
  10. +2
    April 27 2026 18: 39
    I'll add a few words about barrel manufacturing technology. It's not very in-depth, but it might be of interest to some.
    Arquebus barrel: production and difficulties (15th–16th centuries)
    The barrel was a key element that determined the reliability, accuracy and safety of the weapon.

    How the arquebus barrel was made
    The barrel manufacturing process was manual, labor-intensive, and highly skilled. The primary method was "strip welding" (or "built-up barrel").

    Stages of manufacture:
    Stage Description
    1. Metal Preparation: Iron bloom (low-carbon forge iron, ~0.1–0.2% C) was used—soft, ductile, and not prone to brittleness. The metal was delivered in the form of ingots or rods.
    2. Forging strips Narrow strips (2–5 cm wide, 2–4 mm thick) were forged from blooms. Each strip was stretched and straightened.
    3. Winding on a rod The strips were wound spirally around a steel or cast iron rod (mandrel), forming a cylinder.
    4. Furnace Welding The assembled cylinder was placed in a coal-fired forge furnace until red-hot (~900–1000 °C). The blacksmith then hammered it vigorously to weld the edges of the strips together.
    5. Drawing and turning. After welding, a special tool was drawn through the barrel bore (either manually or with a winch) to straighten the internal bore and give it a round cross-section.
    6. Testing and Finishing: The barrel was tested for leaks by filling it with water and checking for leaks. It was then ground, threaded for the breech plug, and a muzzle pad (brass or bronze) was attached.
    Note: Late arquebuses (16th century) began to feature barrels forged from solid cast iron or bronze, but these were expensive and rare. Most arquebuses had welded iron barrels.

    Main difficulties of production
    Uneven welding Insufficient temperature, surface contamination (oxides, soot) The appearance of cracks, pores, weak zones - the barrel could explode when fired.
    Incorrect bore shape Manual broaching - impossible to achieve perfect cylindricity Poor accuracy, trajectory deviations, bullet flight instability.
    Impurities in the metal The bloom contained slag, sulfur, phosphorus. Brittleness, corrosion, decreased strength.
    Labor intensity and time One barrel takes up to 2-4 weeks of blacksmith work High cost: an arquebus cost as much as a peasant’s annual earnings.
    Lack of standardization Each blacksmith did it his own way. It was impossible to change barrels between weapons; there was no interchangeability.

    Historical evidence
    Georg Agricola (De re metallica, 1556):
    "Arquebus barrels are made from iron strips wound around a rim and welded with a blacksmith's hammer. But if the welding is imperfect, the barrel will burst when fired, as the gunpowder exerts a force similar to thunder."

    French master Jean de Langer (16th century):
    "The hardest skill is welding a barrel so there's not a single gap. I lost three students when their barrels burst during a test firing."

    It wasn't until the end of the 16th century that solid-drawn barrels—made from a thick iron rod drilled through and through—appeared. This became possible thanks to improvements in drilling machines and the quality of the metal.

    It's fair to say that the arquebus barrel is a masterpiece of medieval blacksmithing, created under limited technology. Its manufacture required a profound understanding of the properties of iron.
    forging and welding skills,

    Learn more about the bore and bore calibration of an arquebus barrel.
    Why is a pull-through needed?
    After welding the coil from the strips, the following defects remain inside:
    spiral seam;
    radial irregularities (up to 0,5–1 mm);
    deviation from the cylindrical shape of the channel ±0,3–0,4 mm.
    The purpose of drawing and calibration is to obtain a smooth, strictly cylindrical channel of constant diameter (caliber).
    It depends on:
    tightness of the channel during firing (no loss of gas pressure);
    minimal bullet play, improving ballistics;
    uniform pressure of powder gases → reduced risk of rupture.

    Instruments of the 15th–16th centuries
    Name Device Cutting Part Material What it does
    Bore-broach: 25–35 cm rod, 3–4 rows of longitudinal teeth, hardened steel or diamond-tipped rough-cutting steel, 0,2–0,3 mm of metal removal
    Screw-broach Conical "worm" with screw notches, steel, 0,6–0,8% C, fine alignment, removal of 0,05–0,1 mm
    Plug gauge (cylinder Ø = required gauge + 0,02 mm cast iron or brass diameter control; with hot drawing – final “finishing” of the walls
    Polishing cloth made of linen with sand and river powder - mirror finish polishing

    Step-by-step technology (manual, 1500s)
    Heating the barrel to 350–400 °C (dark cherry color) reduces the force and eliminates internal stress.
    First pass of the draw
    attach the cable to the vertical winch;
    dripping oils for lubrication;
    pass 3-4 times, turning the instrument by 90°.
    Calibration
    insert a gauge plug;
    If it gets stuck, mark the spot with a center punch, forge it locally, and go through it again with a broach and gauge.
    Fine thread broaching (2-3 passes) – removes spiral nicks.
    Cold polishing with an abrasive cloth; the channel acquires a mirror shine
    Hydraulic test – pour water under 3–4 atm pressure, look for leaks.

    Typical arquebus calibers
    Region Channel diameter, mm Lead bullet diameter, mm Note
    German "Hackenbusen" 16-18 15,4-17,2 bullet wrapped in leather
    Italian "schioppi" 14-15 13,6-14,4 light, fast
    Spanish "arcabuces" 19-21 18,2-20,0 for heavy bullet, armor-piercing
    5. The accuracy that was achieved
    Ovality: after calibration ≤ 0,08 mm (modern measurements of museum specimens).
    Tool wear: 1 drill bit lasted for 8-10 barrels, then the teeth were ground.
    Speed: a full cycle took 2–3 working days (with a 10-hour day).

    The main risks and know-how of the masters
    "Drill seizure" (jamming) - excessive force during pulling, usually due to low temperature, passed using lubricant
    Local cracking at the seam due to incomplete forging and residual oxide films. Before finishing the calibration, the barrel was heated to 500 °C and slowly cooled – “annealing”
    Different workshops had different calibers, and there was no single standard; each blacksmith kept his own “master sample” of hardened steel and passed it down through generations.

    Evolution: from hand-pulling to machine-pulling
    1550s – Water-powered "boring machines" appear (States General of Holland) – the drill rotates, and the barrel is fed by a screw mechanism. This was also used for boring cannon barrels.
    1580s – drilling machine in Nuremberg → channel accuracy ±0,02 mm, productivity increase +400%.
    17th century – solid-drawn barrels replaced welded ones, but the principle of calibration using the same system of drills and plugs remained until the 19th century.
    Drawing and calibrating the inner bore of an arquebus barrel was the most delicate and dangerous stage of production. Success was determined by:
    quality of the tool;
    the ability to “feel” the temperature of the metal;
    experience of calibration "until the first jam" of the probe.
    It was thanks to this labor-intensive process that the arquebus acquired a relatively stable caliber and could fire predictably, without breaking on the first shot.

    In the 15th–16th centuries, simple but effective mechanical methods based on the principles of hydrostatics and human power were used to hydraulically test arquebus barrels for leaks under a pressure of 4 atmospheres (≈400 kPa).
    In the 15th–16th centuries, there were no hand pumps, but they already knew Pascal’s law: “liquid transmits pressure.”
    The test rig consisted of a 3-meter-long vertical copper pipe; water was poured into it, and a wooden piston was lowered into it. The barrel being tested was attached to the other end of the pipe.
    A pressure of 3–4 atm (0,3–0,4 MPa) was obtained simply:
    – hydrostatic column of 2,5–3 m gave 0,25–0,3 atm,
    – 2-4 people (250-300 kg), pressing on a lever connected to a piston (area 50-80 cm²), added another 3-4 atm.
    If water “leaked” through the pores or the barrel burst, the piece was remelted.
    Instructions from the text: "Look carefully: if even a drop gets through, the barrel is useless...", "If you see even a drop of water or air outside, it is not worthy of trust..."
    Thus, the 400 kPa "hydraulic test" was indeed carried out, and it was created using only "human power + hydrostatics" - without any mechanical pumps.
    1. 0
      April 28 2026 17: 03
      There's a film on YouTube about "The Life of the Chevalier Pierre Bayard (1476–1524), Who Lived and Died from an Arquebus Bullet."