If the EDZ for "Contact-1" was not delivered: plexiglass instead of explosives

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If the EDZ for "Contact-1" was not delivered: plexiglass instead of explosives

Explosives are the main component of domestic dynamic protection, thanks to which it works at all and resists attacking ammunition. But what happens if the explosives are replaced with simple plexiglass?

A little about the essence of the issue


This article will discuss the Kontakt-1 add-on anti-cumulative dynamic protection (DZ) system, which was adopted for service back in the 80s and has since become an essential attribute of many Soviet. It was actively used in many local and not very local conflicts of the late XNUMXth and early XNUMXst centuries, and is now being used in the area of ​​the special military operation in Ukraine as a standard and home-made means of protection against drones, monoblock grenades, controlled missiles and cumulative projectiles.



In itself, "Contact-1" is as simple as a club. This applies to the method of its installation on танк, as well as the design of its units: a stamped container made of a bottom and a box-shaped lid, inside which two dynamic protection elements (DPE) are installed in a wedge shape, each of which consists of two thin plates and a layer of explosive between them. They act as the main destructive means, setting in motion due to the detonation of explosives and intersecting the cumulative jet at the moment of its passage through the DPE unit.


However, it is worth remembering that Kontakt-1, like any other dynamic protection, is first and foremost a consumable item - during active combat operations, several sets may be used up per week for one tank alone. Therefore, supplies, as always, play a primary role. But for one reason or another, their quality sometimes leaves much to be desired, which is why situations sometimes arise when there are containers for Kontakt-1, but there is simply nothing to equip them with - there are no ERA. This happened, for example, in the First Chechen Campaign - at that time, ERA was simply not issued at first.

In such cases, tank crews had to fill the containers with all sorts of junk, including rubber sheets, or go into battle with an empty Kontakt. And here, in general, nothing can be done, since the ERA is what the dynamic protection will not work without. Nevertheless, there is a meager and very difficult to implement home-made alternative. It consists of installing homemade non-explosive ERA, operating on the NERA principle, in the standard places of the Kontakt-1 containers.

NERA in "Contact-1"


Probably many people who have even a little interest in modern armored vehicles know what non-explosive reactive armor or NERA is. However, for those unfamiliar with the topic, we will explain: this is protection that works on a principle very similar to classic DZ. The difference is that instead of an explosive substance located between the thrown plates, an inert material is used - the same rubber, for example.

The principle of its operation is as follows:

At the moment of penetration of the cumulative jet, a powerful diverging shock wave is formed in the inert layer between the steel plates. During its propagation through the material, it quickly fades, but manages to cause local displacement (swelling) of the plates in the area of ​​the hole. The image below clearly shows what is happening.


NERA action on a cumulative jet. 1 – cumulative charge, 2 – block of metal sheets and inert filler, 3 – damaged cumulative jet, 4 – metal plates, 5 – inert filler

This phenomenon in itself does not bring any benefit, since the cumulative jet interacts with the obstacle according to the laws of hydrodynamics, due to which the width of the formed hole is always greater than the diameter of the jet. Another matter if the "sandwich" of plates and interlayer is located at some angle to the attacking means. In this case, the resulting movement moves the unpierced sections of the plates to the trajectory of the cumulative jet, tearing it apart, which results in a significant decrease in its penetrating ability.

One of the most advantageous design options in terms of efficiency is a "sandwich" of 2 mm steel + 6 mm simple plexiglass + 2 mm steel. In the framework of the openly available study "Comparative study of the protective ability of dynamic protection elements" by I. F. Kobylkin and A. A. Gorbatenko, it showed the best results, reducing the armor penetration of the PG-7L anti-tank grenade (it penetrates 500 mm of steel armor by nominal value) by 87%.

Of course, not everyone has steel sheets of the required thickness at hand, much less plexiglass. However, if they are available and there is a possibility to cut out plates from them that correspond in size to the standard EDZ and place them in the containers of the "Kontakt-1", the results can be pleasing. Tests show that against grenades of the PG-9S and PG-9L type, the effectiveness of "Kontakt" with such homemade EDZ is only 29-30% lower than with standard EDZ with explosives.


X-ray of the state of the jet after overcoming the obstacle "steel + plexiglass + steel"

Of course, there are a number of disadvantages here, in addition to the complexity of production. The first is that the Kontakt-1 with homemade ERA will definitely not work against cannon cumulative projectiles - it works poorly against them even with standard ERA - and worse (relative to effectiveness against grenades) against guided single-block missiles.

The second drawback is an even greater dependence on the angle of impact with the ammunition than the regular Kontakt-1. If the "explosive" version of the DZ can at least slightly reduce penetration when hit by a grenade, including a drone, or a missile at a right angle (or close to it), then with homemade EZ - no. Nevertheless, such an alternative is in any case better than empty containers or "filler" in them in the form of rubber, sand, etc.

Information sources:
"Special issues of terminal ballistics" V.A. Grigoryan, A.N. Beloborodko, N.S. Dorokhov and others.
"Comparative study of the protective capacity of dynamic protection elements" I.F. Kobylkin, A.A. Gorbatenko.
28 comments
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  1. +12
    April 10 2025 04: 09
    Therefore, supplies, as always, play a primary role... ...but there is simply nothing to equip them with - there are no ERPs.

    "The Army has everything!" So much so that executions seem like an adequate measure...
    One of the most advantageous design options in terms of efficiency is a “sandwich” of 2 mm steel + 6 mm simple plexiglass + 2 mm steel.
    It showed the best results, reducing the armor penetration of the PG-7L anti-tank grenade (it nominally penetrates 500 mm of steel armor) by 87%.
    Tests show that against grenades of the PG-9S and PG-9L type, the effectiveness of Kontakt with such makeshift EDZ is only 29–30% lower than with standard EDZ with explosives.

    Were there any tests? Is it true that I. F. Kobylkin and A. A. Gorbatenko are talking about TWO EDZs with a spacing of 40 mm? And only then do these "only 29-30%" work...
    1. +10
      April 10 2025 06: 50
      Quote: Vladimir_2U
      "The Army has everything!" So much so that executions seem like an adequate measure...

      In the fourth year of the war, the GABTU does not think to deal with the elite military professionals from good families who do not fulfill their duties and the military industry that has lost its shores in its monopoly. After which, having thrown the drawings at least to garage workers, they will fill the army with the simplest designs from an engineering and technological point of view. No, the GABTU invents the NRZ. Which, according to the R&D plan, should be manufactured by the crews of bald tanks from the structural steel and plexiglass looted around the PVD. With them rolled into a bag with scotch tape from Leroy-Merlin. At the same time, the estimated efficiency is 71-83% of the standard!
      1. +2
        April 10 2025 14: 03
        Well, the day before yesterday the new Minister of Defense said that ground drones are being assembled in the troops and are doing well, and this year they will increase production, apparently by order of the Minister to make more drones with their own money. So why should GABTU worry and do anything if the soldiers can handle it themselves? It is just unclear why all these higher-ups are needed then. Probably to receive salaries and medals
    2. +2
      April 10 2025 06: 53
      Necessity is the mother of invention (c). I didn't think there would be problems with the presence of Contact-1.
      1. +7
        April 10 2025 10: 03
        Didn't you think? You've probably also been voting for United Russia for the last 25 years, listening to fairy tales about how "everything will be fine" :)
      2. +3
        April 10 2025 20: 23
        I didn't think there would be problems with the presence of Contact-1.

        It seems you are not the only one. The former Ministry of Defense loved its show "Tank Biathlon" more than building a modern army.
  2. 0
    April 10 2025 04: 12
    will not work against cannon shaped charge projectiles

    What's wrong with their streams?
    1. +3
      April 10 2025 05: 18
      Quote: Dometer
      What's wrong with their streams?

      In jets everything is so, not so in a larger mass of explosives and a strong, projectile, body and the same cone-rod of the fuse. This cone will simply crush the EDZ even before the penetration (or together with the penetration) of the EDZ by the jet, and the rest will be swept away by the EDZ nearby.
  3. +6
    April 10 2025 05: 23
    Any quartermaster after five years of service can be hanged without any trial
    (A.V. Suvorov)

    So many years have passed, but almost nothing has changed. They just stopped hanging quartermasters, and inventors, because of their poor work, began to "make candy out of shit"
    1. +3
      April 10 2025 07: 33
      And when was the last time they were hanged?
    2. 0
      April 10 2025 08: 23
      Quote: Amateur
      Any quartermaster after five years of service can be hanged without any trial
      (A.V. Suvorov)
      So many years have passed, but almost nothing has changed

      Perhaps, as proof of the truth of the phrase, you can tell us how many quartermasters were hanged in the army of A.V. Suvorov?
    3. 0
      April 13 2025 19: 40
      They just stopped hanging quartermasters

      Well, we are already in the 21st century... We just need to impale them. STAKE THEM!!! (c)
  4. +2
    April 10 2025 06: 22
    the efficiency of "Contact" with such homemade EDZ is only 29-30% lower than with standard EDZ with explosives

    Has anyone experienced it? At first glance, this is an extremely dubious statement.
    1. +2
      April 10 2025 10: 05
      Nobody has ever tested this smoking brown heap. And its effectiveness is 0%. It's like a placebo - so that the tankers robbed by "enterprising ghouls" don't worry too much about going into battle naked.
  5. -23
    April 10 2025 06: 29
    Author, you are a clown, there is no such word as plexiglass, there is the word polycarbonate, and what you call plexiglass is used to make bulletproof vests, learn the material, child am
    1. +12
      April 10 2025 09: 04
      Organic glass, also known as plexiglass, polymethyl methacrylate, what's wrong with that? Polycarbonate is a different type of plastic.
      1. -3
        April 12 2025 06: 05
        Are you a technologist or a specialist at Polief? Plexiglass and polycarbonate are plastics, one is acrylic, the other is a complex chemical formula, both are essentially the same thing, and both are used in bulletproof glass packages.
        And fuck you, you fucking kids. laughing
    2. +1
      April 11 2025 13: 58
      Quote: air wolf
      plexiglas
      But it is in explanatory dictionaries :)
  6. +8
    April 10 2025 07: 01
    All this speaks of one thing - there is no Master in the military department, and in the military industry. Moreover, there is no desire to have such a Master. Why? Because stealing will be more difficult and dangerous. That's how we fight.
    1. 0
      April 10 2025 20: 28
      All this speaks to one thing - in the military department, and in the military industry, there is no Master.

      Everything is correct. There should be one owner, but we have them up to our ears and everyone is “pulling the blanket” over themselves.
  7. +4
    April 10 2025 08: 39
    It's strange that the fundraiser hasn't been announced yet.
    1. 0
      April 10 2025 09: 31
      Quote: Sergey_O
      It's strange that the fundraiser hasn't been announced yet.

      On the boxes? Almost from the very beginning of the SVO Rodriguez has been assembling EDZ blocks, without explosives of course. Because "the Army has everything".
  8. The comment was deleted.
  9. +1
    April 10 2025 10: 53
    Something like "explosive dynamic expansion" after the object penetrates this "sandwich".
    Apparently they watched too many videos of bottles and containers "exploding" after being hit by a bullet.
    There are many "BUTs" and most likely a simple principle of separation is at work there.
    "A shot from an RPG easily pierces a meter of stele and flies further three to five meters," and theirs is simply a miracle.
  10. 0
    April 10 2025 11: 39
    One of the most advantageous design options in terms of efficiency is a “sandwich” of 2 mm steel + 6 mm simple plexiglass + 2 mm steel.

    hmm, such a sandwich should be 400-500 mm thick in the form of a module, and not a small box from under the DZ.
    here there is more sense from cutting grids installed at the same 500 mm from the main armor
  11. -1
    April 10 2025 14: 05
    In connection with the emerging "simple solutions" for cumulative protection, sometimes bewilderment arises... could it be that in 80 years the "Research Institute of Steel" has not thought of all these flasks with water, non-Newtonian liquids and other cardboard? Would they really be clever abroad with huge NERA blocks on the foreheads of Abrams, Leopards and Merkavas?
    Speculatively, from the point of view of physics, a cumulative jet can be imagined as a sequence of mechanically unconnected cylinders with a length equal to the thickness, colliding with an obstacle in the form of the same cylinder (for example, a piece of reinforcement), it will deviate (according to the law of conservation of momentum) or will be scattered in different directions (in this case, the cylinder will be destroyed or will start in the opposite direction). So the lattice of reinforcement should effectively protect the armored vehicle. To reduce the mass of protection, a gradient can be used - for example, the first reinforcement rods are much thinner than the last.
    But these are all assumptions, and it seems that experiments with such protection were even conducted during the Great Patriotic War.
  12. +1
    April 10 2025 15: 45
    One of the most advantageous design options in terms of efficiency is a "sandwich" of 2 mm steel + 6 mm simple plexiglass + 2 mm steel. In the framework of the openly available study "Comparative study of the protective ability of dynamic protection elements" by I. F. Kobylkin and A. A. Gorbatenko, it showed the best results, reducing the armor penetration of the PG-7L anti-tank grenade (it penetrates 500 mm of steel armor by nominal value) by 87%.

    Why was it necessary to invent multilayer armor, various APS and so on, when two thin sheets of steel and slightly thicker plexiglass reduce armor penetration by 87!!! percent? And if you hang two such blocks on top of each other, then there will apparently be an almost 99% reduction?
    Ukrainians They've already shown DZ blocks on our equipment, filled with bricks (practically ceramic armor, holy shit), now they'll also show them with plexiglass, which will make the world's engineering brains break over armor that has no analogues in the world...
    I feel sorry for the tankers...
  13. +2
    April 10 2025 18: 23
    It seems to me that it is worthwhile to reconstruct the Lobnoye Mesto on Red Square and remember the good old traditions... Cutting off heads is probably too much, but flogging with a whip is quite useful. For those who have distinguished themselves, there is another punishment: tearing out the nostrils and burning the word THIEF on the forehead. Well, maybe this way quartermasters can be driven into a framework, and not only quartermasters...?
  14. 0
    April 11 2025 02: 55
    The author of the article is Eduard Perov...
    Refers to the computer simulation study "Comparative study of the protective ability of dynamic protection elements"

    According to the Author's article:
    "sandwich" type 2 mm steel + 6 mm simple plexiglass + 2 mm steel ... showed the best results, reducing armor penetration ... by 87%

    However, in the work referred to by the Author:
    The calculations and experiments performed, the results of which are presented in [1, 3], show that the protective capacity of individual elements of a non-explosive DZ fluctuates in the range of (0,50…0,65)L0
    , and the notorious 87% were obtained by calculating the interaction of the CS with two parallel EDS located at an angle of 60 degrees from the normal, the distance between the EDS is 40 mm.
    In the work on the simulation modeling of the DZ "Contact" is not mentioned. Therefore, there are doubts that the thickness of the "sandwich" 2+6+2=10 is just right for replacing the standard filler.

    According to the simulation study:
    I like looking at color pictures. They make it easier to understand all sorts of obscure explanations about the Johnson-Holmquist models and the strength limits of completely destroyed (crushed) material... But all the pictures and explanations are about the "shredding" of the cumulative jet. And there are no pictures of how the depth of penetration of this "shaken" jet into the armor being hit was calculated. There is a picture of a jet "after 147 microseconds". Hmm. The speed of the jet's start is 10 million millimeters per second. That is, we are looking at a jet that flew headlong 1470 mm. Apparently, just a little more - and the armor that this jet was going to penetrate will appear winked