The frigate USS Constellation (FFG-62) and its problems

FFG(X) / Constellation-class ship design
The US Navy plans to build a large series of advanced Constellation-class frigates in the future, and the lead ship was laid down last year. However, the new project has encountered various difficulties already at the development stage. The current construction is also not going smoothly, which is why the customer and contractor have to adjust their plans.
Under development
In July 2017, the US Navy announced plans to develop and build a new series of frigates. They were intended to replace the unsuccessful "littoral ships" of the LCS family. At the same time, applications were accepted for participation in the competitive development of the frigate. At that time, the project received the working designation FFG(X).
The competition received six applications from American and foreign companies. At the customer's request, all proposed projects were based on existing types of ships, produced in series and in service with various countries.
In April 2020, the US Navy announced the winner of the FFG(X) program. It was a frigate design proposed by Fincantieri Marinette Marine, the US arm of the Italian company. The design was based on the FREMM platform and had a number of features that took into account US Navy requirements. The company was awarded a $795 million contract to continue the design and prepare for construction of the ships.
The work took about a year to complete. Based on the results, in May 2021, Fincantieri received an order to build the lead frigate of the new type. This ship was valued at $554 million. It was planned to be laid down in the foreseeable future and completed in the middle of the decade.
The prospective frigate was named Constellation, in honor of one of the first US warships. Accordingly, the project was renamed from FFG(X) to Constellation-class.
The US Navy currently plans to build up to 20 new frigates. One of them is already under construction and should be in service in a few years. There are also contracts for the construction of five more ships, but these orders are in the preparatory stage. The construction of the remaining pennants remains a matter of an uncertain future.

FFG(X) model 2020 appearance
The Constellation's Difficulties
According to known data, the assembly of the structures of the future frigate USS Constellation (FFG-62) began in mid-2022. However, the first difficulties arose already at this stage. In the spring of 2024, specialized American publications reported that the FMM enterprise lacked qualified personnel. For this reason, construction will last 2-3 years longer than originally planned.
The lead frigate of the new type was laid down on April 12, 2024. Currently, FMM continues to assemble the main structures of the ship and install various systems and mechanisms. Construction is being carried out on the slipway, and even the approximate launch date remains unknown. According to the latest reports, construction is only 10% complete.
According to the original plans, valid at the time of signing the contract, the ship USS Constellation (FFG-62) was to be delivered to the customer in 2026. Now, the lead frigate is expected to be delivered in 2029, unless new issues arise that could affect the timing of the work.
The following orders are still in various stages of preparation. FMM is not yet ready to lay the keel and begin full-scale construction work. This may be due to the failures that occurred with the lead ship. The customer and contractor may postpone their construction until a later date, when the main problems of USS Constellation (FFG-62) are resolved.
Regardless of the exact laying date, all serial frigates of the new type will be able to enter the Navy no earlier than the beginning of the thirties. Moreover, considering the required number of ships and the possible pace of their construction, it can be expected that work on the entire series will stretch out for at least the next 10-15 years.
Technical features
In order to simplify, speed up and reduce the cost of all work, the frigate Constellation was developed on the basis of the FREMM project. At the same time, at the request of the American customer, part of the hull and superstructure structures were redesigned, the power plant, weapons and electronic equipment were changed.
The resulting Constellation-class frigate is a ship of traditional appearance. It is based on a hull of classical lines, on which there is a superstructure with a bridge in the bow and a hangar in the stern. The total length of such a ship should exceed 150 m, and the width - about 20 m. The full displacement will exceed 7 thousand tons.

The new type frigates will receive a main power plant based on diesel generators, electric motors and gas turbine engines. The main sources of energy will be four Rolls-Royce MTU 20V 4000 M53B diesel generators. Two high-power INDAR electric motors will be responsible for movement at economic speed. Two General Electric LM2500+G4 gas turbine engines are also provided. Depending on the required speed, electric motors or a combination of electric and gas turbine traction should be used.
The ship will be able to reach a speed of at least 26 knots. The cruising range will be 6000 nautical miles. The ship's autonomy will be determined by the food supplies for the crew.
The frigates will be equipped with the latest Baseline 10 version of the Aegis combat information and control system. The main means of surveillance will be the AN/SPY-6(V)3 multifunctional radar. The ship will also receive fire control locators, hydroacoustic systems, etc. It is envisaged to use modern electronic warfare systems, including jamming stations and devices for firing special ammunition.
The Constellation project envisages equipping the ship with a universal vertical launch system Mk 41 with 32 cells. This will allow the use of a wide range of rocket weapons to attack ground, air and underwater targets. It also provides for installations for 16 anti-ship missiles in transport and launch containers and a RIM-116 anti-aircraft system with 21 cells. Barrel weapons will be represented by one 57-mm M110 installation and a set of various machine guns.
The frigate will carry aviation group. A large hangar is envisaged to accommodate a helicopter of the MH-60 type. UAVs of various types will also be used, launched from the aft takeoff pad.
Sources of problems
Thus, the FFG(X) program faces various difficulties and problems at all stages of implementation. All these factors have already led to a serious delay from the initial schedule and at this stage create the basis for negative forecasts for the future. In general, the list of problems of the program is well known.
In the early stages of the FFG(X) project, after the contract with FMM was signed, it was assumed that the new frigate would be as similar as possible to the existing FREMM ship. The degree of unification was to exceed 80%. However, due to the high requirements of the US Navy, the original project had to be significantly modified. As a result, the unification of FREMM and Constellation now does not exceed 20%.

Italian frigate Carlo Bergamini F590 type FREMM
In essence, we are talking about a completely new ship, which only partially uses the developments and solutions of the existing project. Because of this, the design and construction are more complex and expensive than planned several years ago.
It is also necessary to take into account the general complexity of preparing for the production of new-type ships and the inherent difficulties of assembling the lead pennant. Shipbuilders and related companies have to master new designs, implement technologies, etc.
Last spring, it was reported that the contractor was facing a shortage of specialists. This factor has already pushed the program's schedule forward by three years, and there is no guarantee that the situation will not worsen in the future.
A direct consequence of organizational and technical problems is the growth of the cost of work. There are already concerns that the final price of the lead frigate USS Constellation (FFG-62), taking into account the development costs, will exceed $ 1 billion. Accordingly, the costs of building the next ships will change, and with them the total cost of the large program.
All of this means that over the next few years, the Navy will have to find ways to make new ships cheaper or try to secure additional funding. An alternative is to scale back construction plans. All three scenarios have their downsides, and the Pentagon faces a tough choice.
Generational change
It should be recalled that the emergence of the FFG(X) program was largely due to the failure of the previous LCS project. Multipurpose littoral ships did not live up to expectations - they did not show sufficient characteristics, did not have all the necessary capabilities, and were also excessively expensive. They were eventually abandoned in favor of the promising frigate.
The FFG(X)/Constellation program is also facing various problems and is going beyond the desired time and financial framework. Whether it will be possible to achieve the required result this time within an acceptable time frame and at an acceptable price is a big question. So far, there is every reason to doubt the possibility of a quick and painless change of generations of such combat ships.
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